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Used Brody disk Product List

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0726 Promoting the discharge of dry fly ash

0726 Promoting the discharge of dry fly ash

We can provide guidance on appropriate arrangements and control examples based on the user's conditions!

In the newly installed silo, to avoid unstable powder discharge and prolonged discharge times, we adopted a blow disk, and we would like to introduce a case where aeration was implemented as a solution. The operating temperature for this application is room temperature plus alpha, so we used a standard blow disk. This has resulted in stable operation since its introduction. Our company can provide guidance on appropriate layout and control examples based on the various conditions of our users. [Case Overview] ■ Target Material - Name: Dried Fly Ash - Specific Gravity: 0.3-0.5 ■ Silo - Diameter: Ø2800 - Discharge Outlet Diameter: 300A - (Discharge Rate: 5t/h) *For more details, please download the PDF or feel free to contact us.

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0622 Scale-up project (metal oxides)

0622 Scale-up project (metal oxides)

We will introduce a case where control sequentially turned on the air for 8 blow discs in pairs with a time difference!

We would like to introduce a case where customers who are already using our equipment have adopted the BroaDisk during the scale-up of their facilities. The control was scaled up from turning all three BroaDisks ON/OFF simultaneously to sequentially turning ON eight BroaDisks in pairs with a time delay. Our company has accumulated various experiences, so we can inform you of the models, arrangements, and controls suitable for your conditions. 【Target Material】 ■ Name: Metal Oxide ■ Particle Size: Approximately 10 microns on average ■ Specific Gravity: Loose 2, Firm 3 ■ Angle of Repose: Over 50° 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *Details of the case can be viewed through the related links.

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0224 Introduction to the limestone powder silo

0224 Introduction to the limestone powder silo

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

We received an inquiry from an engineering company, and we have been adopted for the silo for limestone powder. Previously, standard aeration was implemented, but due to instability in powder discharge, it was decided to introduce other rational methods. [Overview] ■ Silo diameter: 3000φ (slope angle: approximately 60 degrees) ■ Target powder: limestone powder (particle size: average several tens of microns, bulk density: 1.1–1.2) ■ Arrangement and quantity of blow discs: 4 units in the lower section, 4 units in the middle section, and 8 units in the upper section, totaling 16 units installed. This equipment, which suppresses rat holes and bridges in bulk materials through aeration and vibration, is easy to install and economical. * For more details, please refer to the catalog or feel free to contact us. * Our website features numerous examples of implementations, which can be checked via the link below.

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Eliminating manual hammering work.

Eliminating manual hammering work.

Introducing a case of Brody disk adopted for bridge measures in resin powder silos.

This is an introduction to a case where a "Blow Disc" was adopted for bridge prevention in a resin powder silo with a capacity of 10m³. In this user's case, before the introduction of this equipment, the air knocker could not resolve the bridging issue, and every time there was a problem, manual hammering was performed from outside the silo. After the introduction of the Blow Disc, all discharge troubles have been eliminated, and damage to the silo walls has also been avoided. 【Overview of Usage Conditions】 ■ Silo Volume: Approximately 10m³ ■ Discharge Diameter: 150φ ■ Discharge Method: Suction Type ■ Silo Pressure: -2000mmAq ■ Powder Type: Resin Powder ■ Powder Size: Approximately 300μm on average ■ Powder Specific Gravity: About 0.5 *For more details, please refer to the PDF document or feel free to contact us. *Our website contains numerous implementation examples. You can check them from the link below.

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0120 Preventing rat holes in carbon and resin powder.

0120 Preventing rat holes in carbon and resin powder.

Resolve the issue of powder discharge failure from the rotary valve of the discharge machine!

We would like to introduce a case where rat holes of carbon and resin powder were prevented. In a 200L storage hopper, the rat hole phenomenon of the aforementioned powder occurred, and at times, the powder could not be discharged from the rotary valve of the discharge device. To resolve this issue, three standard type blow discs (model: BD-15S-B) were controlled by a controller (model: C-SV1)! In addition to this storage hopper, the user also introduced them for blockage prevention in the hopper section of the powder manufacturing equipment's dust collector. If you are facing issues with rat holes and bridging phenomena in hoppers or similar equipment, please feel free to contact us. We can provide information tailored to your company's conditions, such as installation location, air aeration time, and order. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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0472 Eliminate emission defects using a level gauge.

0472 Eliminate emission defects using a level gauge.

To prevent poor powder flow! We will assist you in selecting the appropriate model and layout plan based on your usage conditions.

We would like to introduce a case where a user contacted us to solve the issue of poor powder discharge by installing a paddle-type level gauge and a capacitive level gauge in a small hopper. A capacitive level sensor is installed at approximately one-third of the height from the bottom of the hopper. We recommended and implemented the installation of two Brodie disks mini near the discharge area, avoiding the sensor, and two Brodie disks above that. Afterward, we received feedback that "the bridging has been resolved and everything is running smoothly." 【Overview of Conditions】 ■ Hopper Diameter: Ø500 ■ Discharge Diameter: 100A ■ Material: Calcium Carbonate 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

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0551 Adoption of a blow disk for the modification of existing silos.

0551 Adoption of a blow disk for the modification of existing silos.

Both silos are equipped with 8 units! We have great trust in the performance and durability of this equipment.

The existing silo has been modified for a change in usage, and we have adopted the BroaDisk. Originally, it was a storage tank for quicklime and activated carbon, but due to concerns about the deterioration of fluidity in future stored materials compared to the previous ones, we selected this equipment, which has been continuously adopted by your company. Both silos will be equipped with 8 units (4 units × 2 tiers), and for control, we will utilize the existing air aeration system. This customer has been using our equipment for quite some time and has great trust in its performance and durability. 【Product Specifications】 ■ BroaDisk: BD-15S-B 8 units × 2 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available.

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Countermeasures for clogging of discharge parts due to attached growth.

Countermeasures for clogging of discharge parts due to attached growth.

After the introduction, there was no damage to the hopper, and operations are running smoothly without any extra burden on the on-site personnel!

Due to the growth of adhesion and the occurrence of blockages near the hopper discharge area, we have installed a "blow disk" as a countermeasure. Previously, issues were addressed through manual hammering, which resulted in unevenness in the impacted areas. Since the introduction of this equipment, there has been no damage to the hopper, and the on-site personnel have been able to operate smoothly without any extra burden. 【Introduction Overview】 ■ Hopper Overview - Size: 500×600 - Discharge Area: 150×200 - Inclination: Approximately 70° ■ Equipment Arrangement - A standard blow disk (BD-15) has been installed near the discharge area on each side, totaling 4 units. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

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0645 Resolving issues with the discharge of incineration ash.

0645 Resolving issues with the discharge of incineration ash.

Introducing a case that solved the issue of poor incineration ash discharge with 8 Brodisk standard type (BD-15) units arranged!

Here is a case study from a paper mill. We received an inquiry stating that despite installing a vibrator in the incineration ash hopper to promote flow, improvements could not be achieved. After discussing various conditions, we provided advice on the model, layout, and control to resolve the issue, which led to our solution being adopted. 【Summary of Conditions】 ■ Hopper Diameter: Φ1500 ■ Discharge Diameter: Φ250 Butterfly Valve ■ Contents: Incineration Ash (Bulk Density 0.5-0.6) ■ Previous Measures: Two Vibrators 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more detailed information about the case, please refer to the related links. *For more details, please check the PDF document or feel free to contact us.

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0301 Aeration in the chlorine dust silo

0301 Aeration in the chlorine dust silo

Introducing a case of a Brody disk adopted to promote chlorine dust emission in silos.

This is an introduction to a case where the "Blow Disc" was adopted for aeration to promote the emission of chlorine dust in a silo. The model used this time is the BD-25 type, which is for use with a Roots blower, rather than the standard BD-15 Blow Disc for compressed air. The "Blow Disc" is available in a type that can be used not only with compressor air but also with a Roots blower. 【Overview】 ■ User Industry: Cement ■ Target Material: Chlorine Dust ■ Silo Diameter: 3000φ ■ Blow Disc Overview ・ Model: BD-25S-B (for Roots Blower) ・ Quantity and Installation Situation: 16 units... installed in 4 on the lower level, 4 on the middle level, and 8 on the upper level. * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

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0151 Rat Hole Measures - Chemical Material Manufacturer

0151 Rat Hole Measures - Chemical Material Manufacturer

Easily resolve troubles! We will propose installation examples and operating conditions that match the customer's requirements.

We would like to introduce a case of rat hole prevention at a chemical materials manufacturer. Normally, the powder does not pose significant issues and can be discharged from the hopper, but when it contains 3% moisture, its flowability deteriorates significantly. Traditionally, only vibrators were used, and for materials with high moisture content, in addition to the vibrations from the vibrator, air purging from a quick-connect fitting was employed. However, this did not completely eliminate the rat hole issue, leading to the introduction of our equipment, which easily resolved the challenge. [Overview] ■ Hopper Size: 1500×1500 ■ Installation Position: 2 units installed on each side (total of 8 units) * For details, please feel free to contact us. * For more information, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

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0404 Measures against rat holes in catalyst raw materials

0404 Measures against rat holes in catalyst raw materials

A case where Brodisk was adopted repeatedly for the expansion of the line.

This is a repeat project that we have been hired for. This project was previously adopted a few years ago, and we received feedback from the user that "extremely good results were obtained." This time, we are being hired again for the expansion of a similar line. In this case, we were informed about the properties of the material measured with a powder tester. We would appreciate it if you could provide such data, but even if only the material sample and hopper diagram are provided, we can inform the customer about the optimal arrangement of our equipment based on that information. Please feel free to contact us. [Overview] ■ Trouble Situation - Rat hole in an 1800φ conical hopper - Discharge diameter is 200A, with a typical rat hole forming directly above the discharge section. ■ Material - Name: Confidential (catalyst raw material) - Particle size: Several micrometers - Angle of repose: Approximately 50° - Bulk density: Loose approximately 0.3 / Dense approximately 0.6 *For more details, please refer to the PDF document or feel free to contact us. *We have many examples published on our website. You can check them via the link below.

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0428 In the zeolite rat hole

0428 In the zeolite rat hole

To improve the rat hole phenomenon! One standard Brody disk has been installed on each side.

We received a consultation regarding the existing feed hopper experiencing the rat hole phenomenon, and that "the air knocker only slightly collapses around the rat hole and cannot resolve this issue." By installing one Brody disk standard type on each side, we easily cleared this trouble. In this case, the controller, which incorporates four solenoid valves, activates each Brody disk with a time delay. While this incurs some cost, it is expected to yield even greater effectiveness. 【Overview】 ■ Hopper: Approximately 400×600 ■ Discharge section: 150A (slide gate valve) ■ Target material: Zeolite fine particles *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples. You can check them via the link below.

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0499 Installation on activated carbon and quicklime silos.

0499 Installation on activated carbon and quicklime silos.

Air aerators are important for placement! We will provide advice on selecting the appropriate model and planning the layout according to the conditions.

We would like to introduce a project requested by a client in the silo canning business. The end user expressed a desire to install our BroaDisk, and we received an inquiry from the silo contractor. It seemed that this representative had no experience with aeration or bridge breakers at all, so we decided to convey the basic concepts and considerations for this case before proceeding with the order. 【Case Overview】 ■ Activated Carbon Silo ・Diameter: φ2000 ・Capacity: 5m3 ・Equipment Configuration: 4 units × 2 tiers (Total 8 units) ■ Hydrated Lime Silo ・Diameter: φ3000 ・Capacity: 50m3 ・Equipment Configuration: 4 units × 3 tiers (Total 12 units) *For more details, please refer to the PDF document or feel free to contact us.

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0514 Measures to prevent clogging of titanium dioxide

0514 Measures to prevent clogging of titanium dioxide

Easily solved with Brodisk! We will provide guidance on selecting models and arrangements that meet the user's requirements.

We would like to introduce a case where a user experiencing significant issues with the discharge of titanium oxide reached out to us. The size of the hopper in question is 500×500, and if the flowability of the powder is quite poor, it is generally recommended to use at least four blow discs (standard type: BD-15). Initially, four BD-20 type blow discs were adopted, and aeration was performed manually under various conditions. As a result, it was determined that it is preferable to sequentially turn on the air for each of the four blow discs with a time delay, and a controller (with four built-in solenoid valves) was adopted for this purpose. 【Key Points of This Equipment】 ■ The elastic disc (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone discs in our equipment are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

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